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NLMK USA sets new records in production and quality
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Tuesday, 07 Feb 2012
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NLMK's plant at NLMK Indiana has ended 2011 setting 10 new production records.

In the Melt Shop, a new annual tonnage record of 672,756 cast tonnes produced with an average tap to tap time of 71.31 minute was achieved, up by 1.6% YoY as compared to 2010's tonnage record. Capacities were running at over 90%.

In the Hot Strip Mill, the monthly record for throughput was broken 4 times in 2011. In November 2011 the throughput rate was 176.7 tonnes per hour.

HSM total tons produces grew to a record 644,300 tonnes, up by 2% versus the best of 630,420 tonnes set in 2010. In 2011, the HSM also processed 11% High Carbon grades which is also a new high level of production of these grades.

In 2012, the company maintained high performance rates, setting a new monthly tonnage record in January 2012 of 73,050 cast tonnes, up by 4% versus the previous best of 69,988 tons set in May 2011.

Several production records were set by other NLMK USA companies. For instance, in 2011 the Specialty Strip area at NLMK Pennsylvania posted a volume record for the second straight year with the 2011 annual tonnage coming in at 88,042 tonnes, up by 9% YoY as compared to 2010's record. It also set a tonne per turn record by averaging 168 tonnes per turn beating the previous record set in 2009 of 159 tonnes per turn. On the quality front, the company's Tandem Mill set a new all time best for diverted tons of 0.78%, beating a long standing record from 2003 by 0.01%.

Productivity records were set on two galvanizing lines at Sharon Coating in 2011. Line 1 set a new run rate record posting an average of 128.2 tonnes (the previous record of 127.2 tonnes per turn was set in 2008); Line 3 also had a record year with a rate of 507.4 tonnes per turn which was well over the old best set in 2008 of 491.2 tonnes per turn.

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