Revolutionizing Carbon into Energy: ReCarbon's Path

California-based ReCarbon pioneers plasma carbon conversion, transforming greenhouse gases into clean energy
ReCarbonImage Source: ReCarbon


California-based ReCarbon pioneers plasma carbon conversion, transforming greenhouse gases into clean energy via 3D printing. Its technology, the Plasma Carbon Conversion Unit (PCCU), generates hydrogen and syngas from emissions. Integrating AM accelerates R&D, enhancing designs and streamlining prototyping, vital in combating climate change while offering viable, low-carbon fuel alternatives.



Addressing climate change remains a global imperative, and California-based ReCarbon, founded in 2011 by plasma physicist Jay Kim, stands at the frontier, leveraging cutting-edge plasma carbon conversion technology to combat greenhouse gas emissions. With a mission to transform greenhouse gases like carbon dioxide and methane into clean energy, ReCarbon's breakthrough innovation via 3D printing sets the stage for a sustainable future.

ReCarbon introduces the Plasma Carbon Conversion Unit (PCCU), a modular and scalable system capable of producing up to 900 kg of hydrogen per unit daily. This technology utilizes the company's proprietary floating microwave plasma, breaking down greenhouse gases into syngas—hydrogen and carbon monoxide—without the need for a catalyst, powered by renewable electricity.

The application of ReCarbon's technology spans various carbon-emitting industries, offering solutions to decarbonize operations and produce low-carbon fuels and climate-positive products. Industries like steel, chemical, cement manufacturing, and even clean fuel suppliers have shown substantial interest in ReCarbon's innovative approach to combatting emissions.

The integration of 3D printing technology has been pivotal in ReCarbon's journey. AM has empowered agile development and testing workflows, significantly reducing R&D timelines and costs. It has unlocked new design possibilities that conventional manufacturing methods couldn't achieve, strengthening the company's ability to innovate rapidly.

Utilizing AM, ReCarbon optimized critical components within its reactors, revolutionizing traditional manufacturing processes. By redesigning and consolidating complex parts into single-piece prints, ReCarbon achieved enhanced operational efficiency and durability, reducing costs and supply chain complexity.

ReCarbon's success story highlights how AM not only expedites research and development but also serves as a key fabrication method for their next-generation equipment. The technology's rapid prototyping capability has empowered ReCarbon to experiment, innovate, and swiftly adapt, crucial in today's dynamic environmental landscape.

Having completed pilot projects and launched commercially, ReCarbon is witnessing substantial interest from diverse industries worldwide. Partnerships with entities like Woodside Energy reflect the company's commitment to achieving verified carbon reductions, catering to industries with ambitious sustainability goals.


ReCarbon's innovative use of plasma carbon conversion technology, empowered by 3D printing, showcases a pioneering approach in combating greenhouse gas emissions. The integration of AM not only accelerates development but also provides avenues for scalable, sustainable solutions, offering a ray of hope in the fight against climate change.

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