Notwithstanding the limitations to executing the project, Danieli Construction has delivered rolling mill plant revamping at Megasa Group’s plants at Zaragoza in & Seixal in Portugal. Magasa had ordered Danieli a turnkey modernization of its 1 million tonnes per year bar & rod mill at EAF-based SN Seixal plant in Portugal. During the upgrade, the unit was equipped with a K-welder technology for welding billets to facilitate endless production mode. The project is targeted to increase the equipment productivity and improve product quality, while reducing operational costs. As a result of the modernisation, SN Seixal can customize the weight of wire rod and bars in coils.The project in Spain included the upgrade of 250,000 tonnes per year merchant bar mill No 2 at Megasider Zaragoza. The plant was equipped with two new stackers and tying machines to improve the productivity of the plant, increase the equipment utilization rate and production speed.Each project was scheduled in two phases and their execution was to be carried out during shutdowns, 1.5 and 2.5 months respectively, since the incidence of piping & cable distribution created major impact on site activities, mainly due to site constraints, making the work more difficult. Danieli Construction accepted such a challenge, confident in its capabilities and professionality to execute site activities while minimizing plant shutdowns and avoiding compromises on production and thus preserving high-quality installation standards. Danieli Construction’s revamping strategy was based on an accurate survey of the plant via 3D scanning, maximizing equipment preassembly and piping spooling, with strong support of the technical office which was deployed on site. To achieve the end result, a great contribution was given by a diffused. level-4 schedule , the constant monitoring of intermediate milestones, the presence of skilled people on-siteThe MEGASA GROUP is a family-run business specialised in the production and distribution of long steel products. The Group has more than one thousand employees in its different production plants and distribution units on the Iberian Peninsula. With an installed capacity of over three million tons, MEGASA uses electric arc furnace steel mill to produce a wide range of long steel products: rebar, wire rod and electro-welded fabric.