In a remarkable breakthrough, Shape Corp, a global leader in engineering and tier-1 supply, has introduced the world to the first-ever roll formed martensitic steel bumper designed for production. What sets this automotive component apart is its composition, crafted using SSAB's cutting-edge fossil-free steel material, developed through the innovative HYBRIT technology. Collaborating with SSAB, Shape Corp. has become a pioneer in utilizing this sustainable steel, pushing the boundaries of eco-friendly manufacturing.Shape Corp. has conducted extensive testing, including evaluations of bendability, fracture characterization, material toughness, delayed fracture, and welding. The results have demonstrated that the fossil-free steel maintains its material properties and performance, with no compromise.The roll forming process employed by Shape Corp. presents notable sustainability advantages compared to other forming techniques like hot and cold stamping. This process maximizes material utilization, making it significantly more efficient. Not only does it enable the use of high-strength materials, but it also promotes optimal section design, further optimizing material usage. The integration of fossil-free steel, combined with high material utilization and efficient use of high-strength materials, establishes a truly sustainable manufacturing solution. As Shape Corp. continues its commitment to renewable energy and reduced energy consumption, the company solidifies its dedication to cultivating a circular life cycle while minimizing its environmental impact.Brian Oxley, Project Manager at Shape Corp., expressed excitement about this significant milestone, stating, "We are thrilled to take this significant step toward applying this steel on vehicles, marking a new era in sustainable manufacturing." Through comprehensive material characterization, Shape Corp. ensures that the performance of fossil-free steel matches that of conventional steelmaking processes. The use of this innovative steel in bumper beams results in a remarkable reduction of over 10.74 kg CO2 (85.7%) per part compared to conventional steel. When compared to a stamped bumper of similar performance, the emissions savings can reach up to 20 kg per part. As emissions from both processes continue to decrease, these savings are expected to further increase.
In a remarkable breakthrough, Shape Corp, a global leader in engineering and tier-1 supply, has introduced the world to the first-ever roll formed martensitic steel bumper designed for production. What sets this automotive component apart is its composition, crafted using SSAB's cutting-edge fossil-free steel material, developed through the innovative HYBRIT technology. Collaborating with SSAB, Shape Corp. has become a pioneer in utilizing this sustainable steel, pushing the boundaries of eco-friendly manufacturing.Shape Corp. has conducted extensive testing, including evaluations of bendability, fracture characterization, material toughness, delayed fracture, and welding. The results have demonstrated that the fossil-free steel maintains its material properties and performance, with no compromise.The roll forming process employed by Shape Corp. presents notable sustainability advantages compared to other forming techniques like hot and cold stamping. This process maximizes material utilization, making it significantly more efficient. Not only does it enable the use of high-strength materials, but it also promotes optimal section design, further optimizing material usage. The integration of fossil-free steel, combined with high material utilization and efficient use of high-strength materials, establishes a truly sustainable manufacturing solution. As Shape Corp. continues its commitment to renewable energy and reduced energy consumption, the company solidifies its dedication to cultivating a circular life cycle while minimizing its environmental impact.Brian Oxley, Project Manager at Shape Corp., expressed excitement about this significant milestone, stating, "We are thrilled to take this significant step toward applying this steel on vehicles, marking a new era in sustainable manufacturing." Through comprehensive material characterization, Shape Corp. ensures that the performance of fossil-free steel matches that of conventional steelmaking processes. The use of this innovative steel in bumper beams results in a remarkable reduction of over 10.74 kg CO2 (85.7%) per part compared to conventional steel. When compared to a stamped bumper of similar performance, the emissions savings can reach up to 20 kg per part. As emissions from both processes continue to decrease, these savings are expected to further increase.
